External Shift Mechanism Removal/Installation - Yamaha V star 1100 Owner's Manual

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TRANSMISSION, SHIFT MECHANISM AND MIDDLE GEAR
2
3
4
5
6
c. Install the shift lever so the index mark (A,
Figure 2) on the shift shaft aligns with the
slot in the shift lever.
d. Torque the shift lever clamp bolt (B, Figure
2) to 10 N•m (89 in.-lb.).
e. Torque the footrest bracket bolts (Figure 3) to
64 N•m (47 ft.-lb.).
f. Adjust the shift pedal as described in Chapter
Three.
EXTERNAL SHIFT MECHANISM
Removal
Refer to Figure 1.
1. Securely support the motorcycle on level
ground, and shift the transmission into neutral.
2. Remove the shift pedal/footrest assembly as de-
scribed earlier in this chapter.
3. Drain the engine oil as described in Chapter
Three.
4. Remove the alternator cover and pull it from the
flywheel (Chapter Five).
5. Press the shift arm away from the shift cam so
the shift pawls (A, Figure 4) clear the shift pins.
6. Grasp the shift shaft (B, Figure 4) and pull the
assembly from the crankcase. Watch for the washer
(A, Figure 5) on the inboard end of the shift shaft.
Installation
1. Make sure a washer is in place on each end of the
shift shaft (A and B, Figure 5).
2. Spread the shift arm (A, Figure 6) so the pawls
can clear the pins in the shift drum.
187
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