Table Of Contents - ABB ACS550 User Manual

Table of Contents

Safety5
Use Of Warnings And Notes5
Table Of Contents7
Acs550 User's Manual9
Installation Flow Chart11
Preparing For Installation12
Lifting The Drive12
Unpacking The Drive12
Drive Identification12
Type Code13
Ratings And Frame Size13
Serial Number13
Motor Compatibility14
Tools Required14
Suitable Environment And Enclosure14
Suitable Mounting Location15
Installing The Drive16
Prepare The Mounting Location16
Remove The Front Cover16
Mount The Drive17
Wiring Overview18
Conduit/Gland Kit18
Wiring Requirements18
Power Connection Diagrams20
Control Terminals Table22
Install The Wiring24
Checking Motor And Motor Cable Insulation24
Wiring Ip21 / Ul Type 1 Enclosure With Cables25
Wiring Ip21 / Ul Type 1 Enclosure With Conduit26
Wiring Ip54 / Ul Type 12 Enclosure With Cables27
Wiring Ip54 / Ul Type 12 Enclosure With Conduit28
Check Installation29
Reinstall The Cover30
Start-Up, Control With I/O And Id Run31
How To Start Up The Drive31
How To Perform The Limited Start-Up31
Power-Up32
Manual Entry Of Start-Up Data32
Identification Magnetization With Id Run Selection 0 (Off/Idmagn)34
Direction Of The Motor Rotation34
Speed Limits And Acceleration/Deceleration Times35
Saving A User Parameter Set And Final Check35
How To Perform The Guided Start-Up36
Selecting The Language36
Starting The Guided Set-Up36
How To Control The Drive Through The I/O Interface38
Preliminary Settings38
Starting And Controlling The Speed Of The Motor38
Changing The Direction Of Rotation Of The Motor38
How To Perform The Id Run39
Id Run Procedure39
Id Run With The Assistant Control Panel40
Id Run With The Basic Control Panel40
Control Panels41
About Control Panels41
Compatibility41
Assistant Control Panel42
Features42
Overview42
Status Line43
Operation43
How To Do Common Tasks44
How To Get Help45
How To Find Out The Panel Version45
How To Start, Stop And Switch Between Local And Remote Control46
Output Mode47
How To Change The Direction Of The Motor Rotation47
How To Set The Speed, Frequency Or Torque Reference48
How To Adjust The Display Contrast48
Parameters Mode49
How To Select A Parameter And Change Its Value49
How To Select The Monitored Signals50
Index50
Assistants Mode51
How To Use An Assistant51
Changed Parameters Mode54
How To View And Edit Changed Parameters54
Fault Logger Mode55
How To View Faults55
Clock Set Mode56
Parameter Backup Mode58
How To Upload And Download Parameters59
How To View Information About The Backup60
I/O Settings Mode61
Basic Control Panel62
How To Browse The Monitored Signals65
Reference Mode66
Copy Mode69
Application Macros71
Abb Standard Macro72
Input Signals72
Output Signals72
Jumper Setting72
3-Wire Macro73
Alternate Macro74
Motor Potentiometer Macro75
Hand-Auto Macro76
Pid Control Macro77
Pfc Macro78
Torque Control Macro79
Connection Example Of A Two-Wire Sensor80
User Parameter Sets81
Macro Default Values For Parameters82
Acs550-0182
Acs550-U183
Complete Parameter List85
Complete Parameter Descriptions98
Group 01: Operating Data100
Group 03: Fb Actual Signals104
Group 04: Fault History106
Group 10: Start/Stop/Dir107
Group 11: Reference Select109
Group 12: Constant Speeds112
Group 13: Analog Inputs115
Group 14: Relay Outputs116
Group 15: Analog Outputs119
Group 16: System Controls121
Group 20: Limits125
Group 21: Start/Stop128
Group 22: Accel/Decel131
Group 23: Speed Control133
Group 24: Torque Control135
Group 25: Critical Speeds136
Group 26: Motor Control137
Group 29: Maintenance Trig139
Group 30: Fault Functions140
Group 31: Automatic Reset143
Group 32: Supervision144
Group 33: Information146
Group 34: Panel Display147
Group 35: Motor Temp Meas150
Group 36: Timed Functions152
Group 37: User Load Curve156
Pid Controller - Advanced160
Group 42: Ext / Trim Pid168
Group 50: Encoder170
Group 51: Ext Comm Module171
Group 52: Panel Comm172
Group 53: Efb Protocol173
Group 81: Pfc Control175
Group 98: Options187
Embedded Fieldbus189
Control Interface189
Planning190
Mechanical And Electrical Installation – Efb190
Communication Set-Up – Efb191
Serial Communication Selection191
Serial Communication Configuration192
Activate Drive Control Functions – Efb193
Controlling The Drive193
Start/Stop Direction Control193
Input Reference Select194
Reference Scaling194
Miscellaneous Drive Control194
Relay Output Control195
Analog Output Control195
Pid Control Setpoint Source196
Communication Fault196
Feedback From The Drive – Efb197
Pre-Defined Feedback197
Actual Value Scaling197
Diagnostics – Efb198
Fault Queue For Drive Diagnostics198
Serial Communication Diagnostics198
Diagnostic Situations199
Normal Operation199
Loss Of Communication199
No Master Station On Line199
Faults 31...33 – EFB1...EFB3200
Intermittent Off-Line Occurrences200
Modbus Protocol Technical Data201
Rtu201
Feature Summary201
Mapping Summary202
Communication Profiles202
Modbus Addressing202
Actual Values208
Exception Codes208
Abb Control Profiles Technical Data209
Abb Drives Profile209
Dcu Profile209
State Diagram216
Abb Drives And Dcu Profiles218
Reference Handling220
Fieldbus Adapter221
Control Word222
Output Words222
Input Words222
Status Word223
Reference223
Mechanical And Electrical Installation – Fba224
Mounting Procedure224
Communication Set-Up – Fba225
Activate Drive Control Functions – Fba225
Scaling226
System Control226
Feedback From The Drive - Fba228
Diagnostics – Fba229
Fault Handling229
Abb Drives Profile Technical Data232
Abb Drives Profile (Fba)233
Actual Value239
Virtual Addresses Of The Drive Control239
Generic Profile Technical Data240
Actual Value Mapping241
Diagnostic Displays243
Correcting Faults244
Flashing Green – Alarms244
Fault Listing244
Fault Resetting249
Flashing Red Led249
Red Led249
Correcting Alarms250
Alarm Listing250
History250
Alarm Codes (Basic Control Panel)253
Maintenance Intervals255
Heatsink255
Main Fan Replacement256
Internal Enclosure Fan Replacement257
Capacitors258
Control Panel258
Reforming258
Replacement258
Technical Data259
Ratings259
Ratings, 500...600 V Drives261
Derating262
Temperature Derating262
Altitude Derating262
Switching Frequency Derating262
Input Power Connections263
Input Power Specifications263
Disconnecting Device For Isolation263
Fuses263
Emergency Stop Devices265
Input Power Cables/Wiring265
Ground Connections266
Corner Grounded Tn Systems267
Drive's Power Connection Terminals268
Power Terminal Considerations – R6 Frame Size269
Crimp-On Ring Lugs269
Screw-On Terminal Lugs270
Motor Connections271
Motor Connection Specifications271
Motor Cable Length For 400 V Drives272
Motor Cable Length For 600 V Drives273
Motor Thermal Protection273
Ground Fault Protection273
Grounding And Routing274
Motor Cable Shielding274
Grounding274
Drive's Motor Connection Terminals274
Recommendation For Conductor Layout275
Effective Motor Cable Screens275
En 61800-3 Compliant Motor Cables275
Brake Components277
Availability277
Selecting The Braking Resistors (Frame Sizes R1 And R2)277
Installing And Wiring Resistors280
Mandatory Circuit Protection280
Parameter Set-Up280
Control Connections281
Control Connection Specifications281
Control Cables281
General Recommendations281
Efficiency282
Analog Cables282
Digital Cables282
Drive's Control Connection Terminals282
Cooling283
Dimensions And Weights286
Mounting Dimensions286
Outside Dimensions287
Drives With Ip54 / Ul Type 12 Enclosures288
Degrees Of Protection289
Ambient Conditions289
Materials290
Applicable Standards291
Ce Marking291
C-Tick Marking291
Ul/Csa Markings292
Iec/En 61800-3 (2004) Definitions292
Compliance With The Iec/En 61800-3 (2004)293
Liability Limits294
Product Protection In The Usa295
Product And Service Inquiries309