Mitsubishi Electric Lancer Evolution-VII Workshop Manual page 984

MANUAL TRANSMISSION OVERHAUL -
Solder
Solder
Output shaft
Center differential
3rd-4th speed
shift rail
5th-reverse
speed shift
fork
3rd-4th speed
shift rail
(3) Set solder (10 mm long, 1.6 mm diameter) on the
transmission case at the position shown in the illustration.
(4) Install the outer race onto the transmission case.
(5) Install the transmission case, and tighten the bolt with
the specified torque.
(6) If the solder has not been crushed, carry out steps (2) to (5) with
solder having a larger diameter.
(7) Using a micrometer, measure the thickness of the crushed solder,
and select a spacer so that the end play and preload are at the
standard values.
Standard value:
Input shaft end play
Output shaft preload
Center differential preload
REASSEMBLY SERVICE POINTS
"AA INPUT SHAFT/OUTPUT SHAFT/CENTER
Input
shaft
Install the input shaft, output shaft and center differential onto
the clutch housing at the same time.
"BA 5TH-REVERSE SPEED SHIFT
5th-reverse
speed shift rail
(1) Assemble the 3rd-4th speed shift rail, fork and the
5th-reverse speed shift rail and fork.
Transmission
0.05mm loose to 0.17mm loose
0.13mm tight to 0.18mm tight
0.05mm tight to 0.11mm tight
DIFFERENTIAL INSTALLATION
FORK/5TH-REVERSE SPEED SHIFT
RAIL/3RD-4TH SPEED SHIFT FORK/3RD-4TH
SPEED SHIFT RAIL INSTALLATION
22B-19