Sizing Holding Brakes - Bosch rexroth IndraDrive Mi KCU02 Project Planning Manual

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Notes on project planning
Controlling the holding brake
Function check
Electrically releasing holding brake

Sizing holding brakes

Bosch Rexroth AG R911335703_Edition 04
WARNING
Observe supplementary standards and guidelines. For European countries:
- DIN EN 954 / 03.97 Safety-related parts of control systems
- Information Sheet for vertical axes
 Published by:
 Süddeutsche
Metall-Berufsgenossenschaft
accident insurance and prevention)
 Fachausschuss Eisen und Metall II (technical committee iron and metal II)
 Wilhelm-Theodor-Römheld-Str. 15
 55130 Mainz
USA: See National Electrical Code (NEC), National Electrical Manufacturers'
Association (NEMA), as well as local engineering regulations. 
Generally, the following applies: Observe the national regulations!
⇒ The standard equipment motor holding brake is not sufficient to
guarantee personal safety!
⇒ Personnel safety must be achieved using higher-ranking, fail-safe
procedures.
⇒ Block off danger zones with safety fences or safety guards.
⇒ Additionally secure vertical axes against falling or dropping after
switching off the motor power by, for example:
- Mechanically securing the vertical axes
- Adding an external braking/arrester/clamping mechanism or
- Ensuring sufficient counterbalancing of the vertical axes
- Other appropriate measures
The control electronics controls the integrated holding brake which excludes
user errors.
Before commissioning and in operation, check the holding brake for its
function in periodic intervals (e.g., every 8 hours) with an appropriate check.
By applying a defined torque to the motor, check whether the holding brake
has completely released. For additional information and data, see Functional
Description of firmware (index entry "Motor holding brake → Function check").
The electrically releasing holding brake is used to hold the axes at standstill
and when the drive enable signal is off. When the supply voltage fails and the
drive enable signal has been switched off, the electrically releasing holding
brake will automatically apply.
NOTICE
Do not use the holding brake as a service brake for moving axes.
The physical conditions of holding brakes require two states to be
considered. In addition to normal operation, failures have to be considered.
The effective braking torques are physically different:
IndraDrive Mi Drive Systems with KCU02, KSM02,
KMS02/03, KMV03, KNK03, KLC03
Dangerous movements! Danger to persons
from falling or dropping axes!
(institution
Risk of damage!
for
statutory

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