Suzuki sq-416-420-625 Service Manual page 322

Caliper
Before installing caliper (cylinder body) to carrier, check to ensure
that guide pin (pin bolt) inserted in each caliper carrier hole can be
moved smoothly in thrust direction.
NOTE:
Where temperature gets as low as –30_C in cold weather, use
rubber grease whose viscosity varies very little even at –40_C
(–40_F).
INSTALLATION
1) Install caliper to caliper carrier.
2) Torque caliper pin bolts to specifications.
Tightening Torque
(a), (b): 27 N
(a): 50 N
(b): 85 N
NOTE:
1. Caliper pin bolts
Make sure that boots are fit into groove securely.
3) Install brake flexible hose as shown and torque hose mounting
bolt to specification.
Tightening Torque
(b): 23 N
1. Flexible hose bolt
4) Torque wheel nuts to specification.
Tightening Torque
(c): 100 N
5) After completing installation, fill reservoir with brake fluid and
bleed brake system. Perform brake test and check each
installed part for oil leakage.
.
m (2.7 kg-m, 20.0 lb-ft)
.
m (5.0 kg-m, 36.5 lb-ft)
.
m (8.5 kg-m, 61.5 lb-ft)
.
85 N m (8.5 kg-m, 61.5 lb-ft)
.
m (2.3 kg-m, 17.0 lb-ft)
.
m (10.0 kg-m, 72.5 lb-ft)
FRONT BRAKE 5B-9
. . For TOKICO brake
caliper
. . . . . For SUMITOMO
ELECTRIC brake
caliper