Disassembly And Assembly Clutch Master Cylinder - Suzuki sq-416-420-625 Service Manual

1. Reservoir cap
2. Cylinder
3. Piston assembly
4. Push rod
5. Piston stopper
3
4
DISASSEMBLY AND ASSEMBLY CLUTCH
MASTER CYLINDER
6. Circlip
7. Boot
8. Lock nut
9. Clevis
DISASSEMBLY
1) Remove boot and then circlip with piston pushed in.
2) Remove push rod and blow compressed air gradually into hole
for pipe connection to remove piston assembly, using care to
prevent it from jumping out.
INSPECTION
Inspect all disassembled parts for wear or damage and replace
parts if necessary.
NOTE:
D Wash disassembled parts with brake fluid.
D Do not reuse piston assembly and circlip.
Inspect cylinder bore for scoring or corrosion. It is best to replace
corroded cylinder. Corrosion can be identified as pits or excessive
roughness.
NOTE:
Polishing bore of cylinder with anything abrasive is prohib-
ited, as damage to cylinder bore may occur.
Rinse cylinder in clean brake fluid. Shake excess rinsing fluid from
cylinder. Do not use a cloth to dry cylinder, as lint from cloth cannot
be kept away from cylinder bore surfaces.
1. Circlip
2. Push rod
3. Piston
4. Cylinder
ASSEMBLY
NOTE:
Before installation, wash each part in specified brake fluid.
1) Apply brake fluid to inside of piston assembly and cylinder body.
2) Install piston assembly into cylinder.
3) With piston pushed down, install circlip as shown.
And install boot.
1. Circlip
2. Push rod
3. Piston stopper
CLUTCH 7C1-7