On-Vehicle Service; Clutch Pedal Height; Clutch Pedal Free Travel; Clutch Fluid Pipe And Hose - Suzuki sq-416-420-625 Service Manual

7C1-4 CLUTCH
2, (a)
1. Clutch pedal
2. Clevis lock nut
3. Push rod

CLUTCH FLUID PIPE AND HOSE

1. Pipe
2. Hose
3. Spanner
4. Flare nut wrench

ON-VEHICLE SERVICE

CLUTCH PEDAL HEIGHT

Adjust clutch pedal height by loosening clevis lock nut and turning
push rod as shown.
Clutch pedal height is normal if clutch pedal is about
20 mm (0.79 in.) higher than brake pedal.
After adjusting, tighten lock nut to specified torque.
Tightening Torque
.
(a): 10 N m (1.0 kg-m, 7.5 lb-ft)

CLUTCH PEDAL FREE TRAVEL

Depress clutch pedal, stop the moment clutch resistance is felt and
measure distance (clutch pedal free travel). Free travel should be
within following specification.
Pedal free travel "a": 15 – 25 mm (0.6 – 1.1 in.)
1. Clutch master cylinder
2. Clutch pipe
3. Clutch hose
4. Clutch operating cylinder
REMOVAL
NOTE:
Do not allow fluid to get on painted surface.
1) Remove dust and dirt from each joint of hose and pipe to be dis-
connected and clean around reservoir cap.
2) Take out fluid with syringe or such.
3) Disconnect fluid pipe from hose.
NOTE:
To disconnect pipe from hose, separate them by using flare
nut wrench and spanner so as not to kink them.