ABB IRC5 Compact Product Manual page 6

Table of contents
2.10 I/O system .......................................................................................................
2.10.1 Definition of I/O units ...............................................................................
2.11 Installation of add-ons ........................................................................................
2.11.1 Installation of external operator's panel .......................................................
2.11.2 Installation of I/O, gateways and encoder interface units outside IRC5 Compact ..
2.11.3 Installation of Remote Service antenna .......................................................
2.11.4 Installation of external terminal blocks ........................................................
3 Maintenance
3.1 Maintenance schedule, controller IRC5 Compact ....................................................
3.2 Inspection activities ...........................................................................................
3.2.1 Inspection of controller .............................................................................
3.3 Changing/replacing activities ...............................................................................
3.3.1 Activities ...............................................................................................
3.4 Cleaning activities .............................................................................................
3.4.1 Cleaning of the controller cabinet ...............................................................
3.4.2 Cleaning the FlexPendant .........................................................................
4 Repair
4.1 Overview .........................................................................................................
4.2 Replacement of safety board ...............................................................................
4.3 Replacement of I/O unit ......................................................................................
4.4 Replacement of backup energy bank ....................................................................
4.5 Replacement of motherboard ..............................................................................
4.6 Replacement of DDR SDRAM memory on motherboard ...........................................
4.7 Replacement of DeviceNet Lean board ..................................................................
4.8 Replacement of PCI boards ................................................................................
4.9 Replacement of fieldbus adapter .........................................................................
4.10 Replacement of Compact Flash memory ...............................................................
4.11 Replacement of drive unit ...................................................................................
4.12 Replacement of axis computer DSQC 668 ..............................................................
4.13 Replacement of system fans ...............................................................................
4.14 Replacement of brake resistor bleeder ..................................................................
4.15 Replacement of Remote Service box ....................................................................
4.16 Replacement of power supply ..............................................................................
4.16.1 Replacement of power distribution board .....................................................
4.16.2 Replacement of system power supply .........................................................
4.16.3 Replacement of line filter ..........................................................................
5 Decommissioning
5.1 Introduction ......................................................................................................
5.2 Environmental information ..................................................................................
6 Reference information
6.1 Introduction ......................................................................................................
6.2 Applicable safety standards ................................................................................
6.3 Unit conversion .................................................................................................
6.4 Screw joints ....................................................................................................
7 Spare parts
7.1 IRC5 Compact controller ....................................................................................
7.2 Manipulator cables ............................................................................................
8 Circuit diagrams
8.1 About circuit diagrams .......................................................................................
Index
6
© Copyright 2009-2013 ABB. All rights reserved.
3HAC035738-001 Revision: E
76
76
79
79
82
84
86
89
89
90
90
91
91
92
92
93
97
97
98
101
103
106
111
114
117
121
126
129
131
134
136
139
141
141
144
147
149
149
150
151
151
152
154
155
157
157
161
163
163
165