Suzuki SY413 Service Manual page 1696

5-2 BRAKES
PARKING BRAKE LEVER/CABLE
Parking Brake routing
Remove and Install Parking Brake Lever
Remove and Install Parking Brake Cable
FRONT DISC BRAKE . . . . . . . . . . . . . . . . . . . .
Remove and Install Pad (Shoe & Lining)
Remove and Install Caliper Assembly
Remove and Install Seal, Piston,
Dust Boot and Bleeder Plug
Remove and Install Disc
FRONT DISC BRAKE INSPECTION
Inspect Brake Pad Lining
Inspect Brake Caliper Inner Parts
Inspect Brake Disc . . . . . . . . . . . . . . . . . . . . .
DRUM AND COMPONENTS
Remove and Install Brake Drum
Remove and Install Brake Shoe
Remove and Install Wheel Cylinder
Remove and Install Brake Back Plate
BRAKE DRUM AND COMPONENTS
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Brake Drum . . . . . . . . . . . . . . . . . . . .
Inspect Brake Shoe & Lining
Inspect Wheel Cylinder
Inspect Brake Strut . . . . . . . . . . . . . . . . . . . . .
Inspect Springs . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Parking Shoe Lever
REAR DISC BRAKE . . . . . . . . . . . . . . . . . . . . .
Remove and Install Pad (Shoe & Lining)
Remove and Install Caliper Assembly
Remove and Install Seal, Piston,
Dust Boot, Bleeder Plug and
Parking Brake Cam . . . . . . . . . . . . . . . . . . .
Remove and Install Disc
. . . . . . . . . 5-31
. . . . . . . . . . . . . . . . . . 5-31
. . 5-32
. . 5-33
5-37
. . 5-37
. . . . 5-38
. . . . . . . . . . . . 5-39
. . . . . . . . . . . . . . . . 5-42
. . . . . . . 5-43
. . . . . . . . . . . . . . . 5-43
. . . . . . . . 5-43
5-44
. . . . . . . . . . . . . . 5-45
. . . . . . . . . 5-45
. . . . . . . . . . 5-47
. . . . . . 5-48
. . . . . 5-49
5-52
5-52
. . . . . . . . . . . . 5-53
. . . . . . . . . . . . . . . . . 5-53
5-53
5-53
. . . . . . . . . . . . . 5-54
5-55
. . 5-55
. . . . 5-57
5-59
. . . . . . . . . . . . . . . . 5-63
REAR DISC BRAKE INSPECTION
Inspect Brake Pad Lining
Inspect Brake Caliper Inner Parts
Inspect Brake Disc . . . . . . . . . . . . . . . . . . . . .
MASTER CYLINDER REPAIR
Remove and Install Master Cylinder
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove and Install Master Cylinder
Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassemble and Assemble Master
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MASTER CYLINDER INSPECTION
Inspect Master Cylinder
Fill Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE BOOSTER . . . . . . . . . . . . . . . . . . . . . .
Remove and Install Booster
BRAKE BOOSTER INSPECTION AND
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Booster Parts . . . . . . . . . . . . . . . . . . .
Inspect/Adjust Clearance Between Booster
Piston Rod and Master Cylinder Piston
Inspect Booster Operation
LSPV (LOAD SENSING PROPORTIONING
VALVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove and Install LSPV
After-Installation Inspection & Adjustment
Fluid Pressure Test . . . . . . . . . . . . . . . . . . . . .
TORQUE SPECIFICATION
REQUIRED SERVICE MATERIAL
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 5-64
. . . . . . . . . . . . . . . 5-64
. . . . . . . . 5-64
5-65
. . . . . . . . . . . . . 5-66
5-66
5-68
5-71
. . . . . . . . 5-74
. . . . . . . . . . . . . . . . . 5-74
5-75
5-76
. . . . . . . . . . . . . 5-76
5-80
5-80
. . 5-80
. . . . . . . . . . . . . . 5-83
5-85
. . . . . . . . . . . . . . . 5-85
. 5-86
5-87
. . . . . . . . . . . . . . . . 5-89
. . . . . . . . . 5-89
5-90