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7.2 Maintenance schedule
The FlexPLP IRPLP 220 must be maintained regularly to ensure proper function.
The maintenance activities and intervals are described in the table below.
Unexpected event may also give rise to inspections of the product. Any damage
must be attended immediately!
The inspection intervals do not specify the life of each component.
Item
General condition
Cables and connect-
ors
cable chains
Linear guide and
ball bearing blocks
Ballscrew
Driving belt
Pinion and rack and
gearbox
SMB box backup
battery
i
Product manual - FlexPLP IRPLP 220
3HAW050041018-001 Revision: C
Maintenance
Covers removed, inspect the con-
dition of the unit and clean it thor-
oughly
Look for wear or damages.
Look for wear or damages.
Inspect, clean, and lubricate.
Manually jog the carriage to both
ends of the stroke limit.
Inspect, clean, and lubricate
•
Look for premature wear.
•
Measure the belt tension
and adjust it if necessary.
•
Replace the belt in case of
apparent damage.
Inspect, clean, lubricate, and
check temperature.
Replace the battery
Battery low alert (38213 Battery charge low) is displayed when remaining backup capacity (robot
powered off) is less than two months. Typical lifetime of a new battery is 36 months if the robot is
powered off 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime can be
extended (approx. 3 times) for longer production breaks by a battery shutdown service routine.
SeeOperating manual - IRC5 with FlexPendant (3HAC050941-001) for instructions.
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7 Maintenance
7.2 Maintenance schedule
Interval
More info.
1 month
Inspection on
page 116
1 month
1 month
3 month or
Lubrication on
every 100 km
page 117
3 month or
every 100 km
1 year
Driving belt (tension
check, adjustment
and replacement)
on page 119
3 month or
Using a thermode-
every 100 km
tector to check the
temperature. Make
sure that the temper-
ature is lower than
90°C.
Battery low
SMB Battery pack
i
alert
replacement on
page 123
115
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