Special Tools List - Komatsu PC200-8M0 Shop Manual

100 General information on disassembly and assembly

Special tools list

Special tools list
a Tools with part number 79 T-
tools to be made locally).
a Necessity: t ............ Special tools that cannot be substituted and should always be used
q ............ Special tools that will be useful if available and are substitutable with tools
a New/Redesign: N ............ Tools newly developed for this model. They have a new part number respec-
R ............ Tools made available by redesigning the existing tools which were developed
Blank ..... Tools already available for other models. They can be used without any mod-
a Tools marked with Q in the sketch column are presented in the sketches of the special tools (See
"Sketches of special tools").
Work item
Engine front oil seal
Engine rear oil seal
Cylinder head assembly,
fuel injector assembly
Cylinder head assembly
Engine and hydraulic
pump assembly
Hydraulic pump assembly,
Engine and hydraulic
pump assembly, Control
valve assembly, Center
swivel joint assembly
Fuel supply pump
assembly
Swing motor and swing
machinery assembly
Final drive assembly
PC200, 200LC, 220, 220LC-8M0
-
* *** ****
available on the market
tively.
for other models. Each of them has a new part number assigned by setting for-
ward the part number of the existing tool.
ification.
Sym-
Part number
bol
1 795-799-6400 Seal puller
2 795-799-6500 Seal puller
3 795-799-6700 Primer
4 795-799-1131 Gear
5 795-799-8150 Remover
Wrench
6 790-331-1120
(Angle)
A
7 795-790-4510 Gauge
8 796T-401-1110 Plate
9 795-790-9300 Lifting tool
10 796-460-1210 Oil stopper
11 796-770-1320 Adapter
12 795-799-6130 Support
1 796T-426-1410 Push tool
2 796-426-1120 Push tool
F 796T-426-1130 Plate
3 790-101-5421 Grip
01010-81240 Bolt
796-427-1400 Wrench assembly
796-427-1410 • Wrench
J 1
796-427-1140 • Pin
01314-20612 • Screw
means that they are not available from Komatsu Ltd. (i.e.
Part name
t 1 N
t 1 N
t 1 N
t 1
q 1 N
q 1
q 1 N
q 1 N Q Removal and installation of
q 1 N
q 1
q 1
t 1
t 1
t 1
t 1
t 1
t 1
t 1 N
SEN06142-00
Work content
Installation of engine front oil
seal
Installation of engine rear oil
seal
Removal of fuel injector
Positioning with 3RD and
4TH cylinder top
Removal of inlet connector
Angle tightening of bolt
Judgment of cylinder head
bolt length
engine and hydraulic pump
assembly
Stopping oil
Removal and installation of
gear
Q Press fit of main bearing
Press fit of sub bearing
Q
Press fit of oil seal
1 N
Removal and installation of
nut
3
3
1
7
50-100