Toro Sand Pro 3040 Service Manual page 247

Removing the Front Fork (Model 08745) (continued)
Installing the Front Fork (Model 08745)
Sand Pro ® 3040 and 5040
20251SL Rev A
B. Loosen the set screw in the steering nut.
C. Remove the steering nut and the lower bearing cone.
D. Remove the steering sleeve and the upper bearing cone.
E. Clean and inspect the bearing cups and cones for wear or damage and
replace the bearings if necessary.
Refer to Figure 99 for this procedure.
1. If removed, install the bearings, steering sleeve, and steering pivot:
A. If the bearing cups were removed from the frame, press new bearing
cups into the frame making sure that they fully contact the shoulder in
the frame.
B. Pack the bearing cones with Molilgrease XHP high temperature grease
(or equivalent).
C. Install the upper bearing cone and slide the steering sleeve down through
the upper bearing and frame.
D. Install the lower bearing cone.
E. Install the steering nut and tighten from 25 to 29 N·m (18 to 22 ft-lb).
F. Tighten the set screw in the steering nut from 5 to 7 N·m (45 to 65 in-lb).
G. Position the steering pivot over the steering sleeve and install the large
cap screw.
H. Install the lock nut and tighten from 542 to 650 N·m (400 to 480 ft-lb).
2. Fit the front fork to the steering pivot and install the 4 previously removed
fasteners.
3. Thoroughly clean the ball joint taper and the boss in the front fork.
4. Secure the steering cylinder ball joint to the front fork with 2 jam nuts.
A. Install the first jam nut and tighten from 88 to 115 N·m (65 to 85 ft-lb).
B. While retaining the first jam nut with a wrench, install the second jam nut
and tighten from 88 to 115 N·m (65 to 85 ft-lb).
5. Install the front wheel; refer to
6. Install the hose guide.
7. Install the fuel tank; refer to
4–12).
8. Check steering operation before returning the machine to service.
Installing the Front Wheel (page
Removing and Installing the Fuel Tank (page
Page 7–21
7–4).
Chassis: Service and Repairs