Toro Reelmaster 3100-D Service Manual page 200

Assembling the Control Valve (continued)
Hydraulic System: Service and Repairs
2. Replace check poppet, O−rings, and back−up washers with new ones.
3. Install new O−rings into the valve body.
4. Slide bushing and new O−ring over the spool.
5. If the spool was disassembled, install washer, spool spring, spacer, and
retaining ring to the spool.
6. Lubricate spool liberally with clean hydraulic fluid and install into its proper
bore.
7. Install spool cap into valve body. Torque cap from 27 to 34 N·m (20 to 25
ft−lb).
8. Install O−ring, back−up washer, and solid plug into the bore on the opposite
end of the plunger. Torque plug from 41 to 48 N·m (30 to 35 ft−lb).
9. Lubricate plunger liberally with clean hydraulic fluid and install into its valve
body bore.
10. Install new O−ring, seat, check poppet, and check spring into the plunger
bore.
11. Install O−ring, back−up washer, and seat retaining plug into the plunger bore.
Torque plug from 41 to 48 N·m (30 to 35 ft−lb).
12. Install O−ring and plug into the top of the valve body next to the detent plug
bore. Torque plug from 14 to 16 N·m (10 to 12 ft−lb).
13. Lubricate plunger detent, spring, and disc liberally with clean hydraulic fluid
and install into its valve body bore.
14. Install O−ring and detent plug into its proper bore. Torque plug from 41 to 57
N·m (30 to 42 ft−lb).
Page 5–124 Reelmaster ® 3100-D/3105-D
20252SL Rev A