Toro Reelmaster 3100-D Service Manual page 75

Installing the Engine (continued)
Reelmaster ® 3100-D/3105-D
20252SL Rev A
One person should operate lift or hoist while the other person guides
the engine into the machine.
Make sure not to damage the engine, fuel and hydraulic lines,
electrical harness, or other parts while installing the engine.
3. Position engine slowly into the machine.
4. Secure all three engine mounts to the engine mounting brackets with cap
screw, washer, and flange nut; refer to
5. Secure wire harness to the front lift tab and the engine with cable ties.
6. Install all hydraulic hoses to the piston and gear pumps. Install traction
control cable to the neutral arm assembly on the piston pump (see
the Piston Pump/Hydrostat (page
7. Connect fuel hose to the water/fuel separator and front injector nozzle.
8. Install top fan shroud to the radiator. Install reservoir and bracket to the top
fan shroud; refer to
4–13).
9. Connect wire harness and electrical wires to the following:
A. Engine grounds to the battery and wire harness.
B. Glow plug bus and fuel stop solenoid; refer to
C. High temperature warning switch; refer to
D. High temperature shutdown switch, alternator, and low oil pressure
switch; refer to
10. Connect coolant hoses to the water pump and engine block. Make sure drain
cock valve is closed. Fill radiator with coolant.
11. Install muffler to the exhaust manifold and muffler bracket; refer to
the Exhaust System (page
12. Connect throttle cable to the support and swivel on the speed control lever;
refer to Figure 17.
13. Connect both battery cables at the battery (see
6–49)).
14. Install air cleaner to the engine. Connect air hose to air cleaner and radiator;
refer to Installing the Air Cleaner Assembly (page
15. Adjust throttle cable; refer to Operator's Manual.
16. Ensure that all the wires, fuel lines, hydraulic hoses, and cables are clear of
moving parts and secured to their original locations.
17. Bleed fuel system; refer to Operator's Manual.
18. Start the unit and run engine to normal operating temperature. Use all of
the hydraulic controls while the engine is running to distribute the hydraulic
fluid throughout the system.
19. Stop the engine and check the hydraulic fluid and coolant levels. Adjust
as necessary.
CAUTION
IMPORTANT
Figure
5–81)).
Installing the Radiator and Oil Cooler Assembly (page
Figure 20.
4–7).
Page 4–19
16.
Installing
Figure 18.
Figure 19.
Installing
Servicing the Battery (page
4–5).
Engine: Service and Repairs