Toro Reelmaster 3100-D Service Manual page 63

Removing the Exhaust System
Installing the Exhaust System
Reelmaster ® 3100-D/3105-D
20252SL Rev A
The muffler and exhaust pipe may be hot. To avoid possible burns,
allow the engine and exhaust system to cool before working on the
muffler.
1. Park machine on a level surface, lower cutting units, stop engine, engage
parking brake and remove key from the key switch. Raise and support hood.
2. Remove the four flange head bolts (item 10 in
exhaust guard (11) to the frame.
3. Remove the two flange nuts (7) and bolts (3) that secures the muffler (2) to
the muffler bracket (9).
4. Remove the four nuts (4) and lock washers (5) from the exhaust manifold
studs. Remove the muffler (2) from the engine.
5. Remove the gasket (6) from the exhaust manifold. Discard the gasket.
Note: Make sure that the muffler flange and exhaust manifold sealing surfaces
are free of debris or damage that may prevent a tight seal.
1. Place the new gasket (6) on the exhaust manifold.
2. Install the muffler (2) onto the engine and secure with four lock washers
(5) and nuts (4).
Finger tighten all nuts before securing the muffler (2) to the muffler
bracket (9) so there is no preload on the exhaust manifold.
3. Secure muffler (2) to the muffler bracket (9) with two flange head bolts (3)
and nuts (7).
4. Secure the exhaust guard (11) to the frame with four flange head bolts (10).
5. Lower and secure hood after exhaust system installation is complete.
CAUTION
IMPORTANT
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Figure 13) that secures the
Engine: Service and Repairs