Toro Greensmaster 3420 TriFlex Manuals

Manuals and User Guides for Toro Greensmaster 3420 TriFlex. We have 9 Toro Greensmaster 3420 TriFlex manuals available for free PDF download: Service Manual, Manual, Operator's Manual, Installation Instructions Manual

Toro Greensmaster 3420 TriFlex Service Manual (360 pages)

ride-on Lawnmowers

Brand: Toro | Category: Lawn Mower | Size: 36.31 MB

This Page Is Intentionally Blank.

3
- Service Manual
  1
- Table of Contents
  3
- General Safety Instructions 1
  7
- Chapter 1 -- Safety
  
  8
  - General Safety Instructions
    8
    
    Before Operating
    8
    
    While Operating
    9
    
    Jacking Instructions 1
    10
    
    Maintenance and Service
    10
  - Jacking Instructions
    11
  - Safety and Instruction Decals
    12
- Chapter 2 -- Product Records and Maintenance
  
  13
  - Maintenance
    13
  - Product Records
    13
  - Equivalents and Conversions
    14
  - Torque Specifications
    15
    
    Specifications 3
    15
Chapter 3 Gasoline Engine

19
- General Information 3
  19
- Specifications
  20
- General Information
  21
- Fuel Evaporative Control System
  22
- Adjustments
  25
- Service and Repairs
  26
Chapter 4 Diesel Engine

35
- Adjustments
  35
- General Information
  35
- Kubota Workshop Manual, Diesel Engine
  35
  - Sm--E3B Series
    37
- Chapter 5 -- Hydraulic System
  
  37
  - Service and Repairs
    35
  - Specifications
    35
  - General Information
    37
    
    Operator's Manual
    37
    
    Adjust Throttle Control
    39
    
    Adjustments 4
    39
    
    Air Cleaner Assembly
    40
    
    Service and Repairs 4
    40
    
    Exhaust System
    42
    
    Fuel Tank
    44
    
    Radiator
    46
    
    Starter Motor
    48
    
    Engine
    50
    
    Engine Removal
    50
    
    Engine Installation
    52
Chapter 5 Hydraulic System

55
- Specifications 5
  55
- Specifications
  57
- Chapter 6 -- Electrical System
  
  58
  - General Information
    58
    
    Check Hydraulic Fluid Level
    58
    
    Operator's Manuals
    58
    
    Pushing Traction Unit
    58
    
    Opening Electrical Circuit to Cutting Units
    59
    
    Relieving Hydraulic System Pressure
    59
    
    Traction Circuit Component Failure
    59
    
    Hydraulic Hoses
    60
    
    Hydraulic Hose and Tube Installation
    61
  - Hydraulic Schematic
    64
  - Hydraulic Flow Diagrams
    66
    
    Traction Circuit
    67
    
    Lower Cutting Units
    69
    
    Raise Cutting Units
    71
    
    Right and Left Turn
    73
  - Special Tools
    74
    
    Hydraulic Test Fitting Kit
    76
    
    Measuring Container
    77
  - Troubleshooting
    78
    
    General Hydraulic System Problems
    78
    
    Testing 5
    79
    
    Traction Circuit Problems
    79
    
    Lift/Lower Circuit Problems
    80
    
    Adjustments 5
    81
    
    Steering Circuit Problems
    81
    
    Testing
    82
    
    Charge Relief Valve Pressure Test
    84
    
    Wheel Motor Efficiency Test
    88
    
    Steering/Lift Relief Valve Pressure Test
    90
    
    Service and Repairs 5
    91
    
    Lower Cutting Units Relief Valve (RV)
    92
    
    Pressure Test
    93
    
    Steering/Lift Circuit Gear Pump Flow Test
    94
    
    Power Steering Valve Test
    96
    
    Adjust Manifold Relief Valves
    98
    
    Adjustments
    98
    
    Adjust Traction Control Assembly
    99
    
    General Information 6
    100
    
    General Precautions for Removing and Installing Hydraulic System Components
    100
    
    Service and Repairs
    100
    
    Flush Hydraulic System
    101
    
    Filtering Closed--Loop Traction Circuit
    102
    
    Special Tools 6
    102
    
    Hydraulic System Start--Up
    103
    
    Gear Pump
    104
    
    Gear Pump Service
    106
    
    Piston (Traction) Pump Neutral Assembly
    108
    
    Piston (Traction) Pump
    110
    
    Piston (Traction) Pump Service
    114
    
    Piston Pump Crush Ring Replacement
    116
    
    Front Wheel Motors
    118
    
    Rear Wheel Motor (Optional 3WD)
    120
    
    Wheel Motor Service
    122
    
    Lift Cylinders
    124
    
    Lift Cylinder Service
    126
    
    Lift Control Manifold
    128
    
    Lift Control Manifold Service
    130
    
    Control Manifold Cartridge Valve Service
    132
    
    Power Steering Valve
    134
    
    Power Steering Valve Service
    136
    
    Steering Cylinder
    138
    
    Steering Cylinder Service
    140
    
    Hydraulic Reservoir
    142
    
    Leak Detector Tank (Machines Equipped with Optional Turf Guardiant Leak Detector System)
    144
    
    Leak Detector Solenoid Valve Assembly (Machines Equipped with Optional Turf Guardiant Leak Detector System)
    148
Chapter 6 Electrical System

151
- Electrical System Quick Checks 6
  151
- General Information
  152
  - CAN--Bus Communications
    152
  - Operator's Manual
    152
  - Toro Electronic Controller (TEC)
    152
  - Electrical Drawings
    153
  - Opening Electrical Circuit to Cutting Units
    153
- Electrical System Operation
  154
  - 12 Volt DC System Operation
    154
  - Electric Reel Drive System (48 Volt DC) Operation
    154
- Turf Guardian Leak Detector System Operation
  156
- Special Tools
  158
- Infocenter Display (Serial Number above 312000000)
  162
  - Faults Screen
    164
  - Main Menu Screen
    164
  - Diagnostics Screen
    166
  - Adjustments 6
    168
- Troubleshooting
  170
  - Component Testing 6
    170
  - Diagnostic Light (Serial Number below 312000000)
    170
  - Fault Codes
    172
  - Hand Held Diagnostic Display
    176
  - Starting Problems
    182
  - General Run and Transport Problems
    184
  - Cutting Unit Operating Problems
    185
  - Service and Repairs 6
    187
- Electrical System Quick Checks
  187
- Adjustments
  188
  - Parking Brake Switch
    188
  - Neutral and Mow Switches
    189
- Component Testing
  190
- Chapter 7 - - Chassis
  
  203
  - Joystick Raise and Lower Switches
    203
  - Backlap Switch
    204
  - Electric Reel Contactor
    205
  - Reel Speed Potentiometer (Serial Number below 312000000)
    206
  - Toro Electronic Controller (TEC)
    207
  - Hydraulic Solenoid Valve Coils
    208
  - Kill (Greensmaster 3320) and Start (Greensmaster 3420) Relays
    212
  - CAN--Bus Termination Resistors
    213
  - Electric Reel Circuit Protection Diode
    214
  - Location ID Module
    215
  - Starter Solenoid (Greensmaster 3320)
    216
  - Specifications 7
    217
  - Fuel Pump (Greensmaster 3420)
    217
  - Fuel Solenoid (Greensmaster 3420)
    218
  - Temperature Sender (Greensmaster 3420)
    219
  - Diode Assembly (Greensmaster 3420)
    220
  - Turf Guardian TM Leak Detector Oil Level Sensor (if Equipped)
    221
  - Turf Guardian TM Leak Detector Alarm (if Equipped)
    222
  - Service and Repairs
    224
  - Verify Interlock System Operation
    224
  - 12 Volt Battery Care
    225
  - 12 Volt Battery Storage
    225
  - 12 Volt Battery Service
    226
  - Electric Reel Drive System (48 Volt DC) Battery Pack Service
    230
  - General Information 7
    231
  - Generator Drive Belt (Greensmaster 3320)
    234
  - Generator Drive Belt (Greensmaster 3420)
    236
  - Generator Assembly (Greensmaster 3320)
    238
  - Generator Assembly (Greensmaster 3420)
    240
  - Generator Assembly Service
    242
  - Special Tools 7
    243
  - Cutting Reel Motor
    246
  - Cutting Reel Motor Service
    248
Chapter 7 Chassis

251
- Adjustments 7
  251
- Specifications
  252
- General Information
  253
  - Operator's Manuals
    253
    
    Opening Electrical Circuit to Cutting Units
    253
- Special Tools
  254
- Adjustments
  255
  - Parking Brake Adjustment
    255
- Service and Repairs
  256
  - Wheels
    256
    
    Brake Service
    258
    
    Brake Cables
    260
    
    Rear Wheel Spindle Assembly
    262
    
    Rear Steering Fork
    264
    
    Control Console
    266
    
    Tank Mount Plate Assembly
    268
    
    Cutting Unit Suspension Crossarm Assembly
    270
    
    Cutting Unit Suspension Assembly
    272
    
    Cutting Unit Suspension Service
    274
    
    Frame Assembly
    278
Chapter 8 Dpa Cutting Units

279
- Specifications 8
  279
- Specifications
  280
- General Information
  281
  - Cutting Unit Operator's Manual
    281
    
    Opening Electrical Circuit to Cutting Units
    281
    
    Supporting Cutting Unit When Servicing
    281
- Special Tools
  282
- Factors that Can Affect Cutting Performance
  284
- Set up and Adjustments
  288
  - Characteristics
    288
    
    Leveling Rear Roller
    289
- Service and Repairs
  290
  - Backlapping
    290
    
    Bedbar Assembly
    292
    
    Bedbar Adjuster Service
    294
    
    Bedknife Replacement and Grinding
    296
    
    Cutting Reel Assembly Removal and Installation
    298
    
    Cutting Reel Assembly Installation
    299
    
    Cutting Reel Assembly Removal
    299
    
    Cutting Reel Assembly Service
    302
    
    Preparing Reel for Grinding
    304
    
    Reel Motor Adapter
    305
    
    Front Roller
    306
    
    Rear Roller
    307
    
    Roller Service
    308
    
    Rear Roller Brush (Optional)
    310
Chapter 9 Groomer

313
- Specifications
  314
- General Information
  315
- Installation Instructions
  315
- Opening Electrical Circuit to Cutting Units
  315
- Troubleshooting
  316
  - Factors Affecting Grooming
    316
  - Grooming Reel Mechanical Problems
    317
- Adjustments
  318
  - Height/Depth of Groomer Adjustment
    318
- Service and Repairs
  319
- Chapter 10
  
  342
  - Greensmaster 3320
    342
  - Greensmaster 3320
    343
  - Greensmaster 3420 (Serial Number below 312000000)
    344
  - Greensmaster 3420
    344
  - Greensmaster 3420 (Serial Number above 312000000)
    345
  - Above 312000000)
    345

Toro Greensmaster 3420 TriFlex Manual (334 pages)

Brand: Toro | Category: Lawn and Garden Equipment | Size: 12.04 MB

Toro Greensmaster 3420 TriFlex Operator's Manual (56 pages)

Traction Unit, 04540-Serial No. 403099001 and Up

Brand: Toro | Category: Lawn Mower | Size: 3.55 MB

Table of Contents
3
Safety
4
- General Safety
  4
- Safety and Instructional Decals
  5
Setup
10
- Installing the Roll Bar
  11
- Installing the Seat
  12
- Installing the Steering Wheel
  12
- Activating and Charging the Battery
  13
- Installing the Oil Cooler
  14
- Installing the Grass-Basket Hooks
  14
- Installing the Cutting Units
  15
- Setting the Clip-Control Feature
  15
- Adding Rear Weight
  15
- Installing the CE Guard Kit
  16
- Installing the CE Decals
  16
- Reducing the Tire Pressure
  17
- Burnishing the Brakes
  17
Product Overview
17
- Controls
  17
- Infocenter Control
  19
- Specifications
  24
- Attachments/Accessories
  24
- Before Operation
  24
  - Before Operation Safety
    24
  - Fuel Specification
    25
  - Filling the Fuel Tank
    25
  - Performing Daily Maintenance
    26
- During Operation
  26
- After Operation
  31
  - After Operation Safety
    31
  - Inspecting and Cleaning after Mowing
    32
  - Hauling the Machine
    32
  - Towing the Machine
    32
Maintenance
33
- Maintenance Safety
  33
- Recommended Maintenance Schedule(S)
  34
  - Daily Maintenance Checklist
    35
- Lubrication
  36
  - Greasing the Machine
    36
- Engine Maintenance
  36
  - Engine Safety
    36
  - Servicing the Air Cleaner
    36
  - Servicing the Engine Oil
    37
- Fuel System Maintenance
  39
  - Draining Water from the Fuel Filter
    39
  - Replacing the Fuel Filter/Water Separator
    39
- Inspecting the Fuel Lines and Connections
  40
Electrical System Maintenance
40
- Electrical System Safety
  40
- Servicing the Battery
  40
- Locating the Fuses
  41
- Jump-Starting the Machine
  42
Drive System Maintenance
42
Cooling System Maintenance
44
Brake Maintenance
45
- Burnishing the Brakes
  45
- Adjusting the Brakes
  45
Belt Maintenance
46
- Adjusting the Alternator Belt
  46
Hydraulic System Maintenance
46
Cutting Unit Maintenance
49
Storage
53

Toro Greensmaster 3420 TriFlex Operator's Manual (52 pages)

Brand: Toro | Category: Lawn Mower | Size: 3.11 MB

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Maintenance and Storage
  5
- Toro Mower Safety
  5
- Sound Power Level
  6
- Safety and Instructional Decals
  7
- Sound Pressure Level
  7
- Vibration Level
  7
- Loose Parts
  11
- Installing the Roll Bar
  12
- Installing the Seat
  12
- Installing the Steering Wheel
  12
- Activating and Charging the Battery
  13
- Installing the Cutting Units
  14
- Installing the Grass Basket Hooks
  14
- Adding Rear Weight
  16
- Installing EU Decals
  17
- Traction Pedal
  17
Setup
11
Product Overview
17
- Controls
  17
  - Ignition Switch
    18
  - Throttle Control
    18
  - Backlap Switch
    18
- Specifications
  23
- Attachments/Accessories
  23
Operation
24
- Think Safety First
  24
- Checking the Engine Oil
  24
- Filling the Fuel Tank
  25
- Checking the Cooling System
  26
- Checking the Hydraulic Fluid Level
  26
- Draining Water from the Fuel Filter
  28
- Checking the Tire Pressure
  28
- Checking the Torque of the Wheel Nuts
  28
- Checking the Reel-To-Bedknife Contact
  28
- Break-In Period
  28
- Starting and Stopping the Machine
  28
- Checking the Safety Interlock System
  29
- Installing and Removing the Cutting Units
  30
- Training Period
  32
- Before Mowing
  32
- Mowing Procedures
  32
- Transport Operation
  33
- Inspection and Cleanup after Mowing
  33
- Towing the Machine
  33
Maintenance
34
- Recommended Maintenance Schedule(S)
  34
  - Daily Maintenance Checklist
    35
- Lubrication
  36
  - Greasing the Generator Belt Tensioner
    36
- Engine Maintenance
  36
  - Servicing the Air Cleaner
    36
  - Changing the Engine Oil and Filter
    37
- Fuel System Maintenance
  38
  - Fuel Filter/Water Separator
    38
  - Fuel Lines and Connections
    38
- Electrical System Maintenance
  39
  - Servicing the Battery
    39
  - Storing the Battery
    39
  - Fuses
    40
  - Jump Starting the Machine
    40
- Drive System Maintenance
  41
- Cooling System Maintenance
  42
  - Cleaning the Radiator Screen
    42
- Brake Maintenance
  43
  - Adjusting the Brakes
    43
- Belt Maintenance
  43
  - Adjusting the Alternator Belt
    43
- Hydraulic System Maintenance
  44
  - Changing the Hydraulic Oil and Filter
    44
  - Checking the Hydraulic Lines and Hoses
    44
- Cutting Unit Maintenance
  45
  - Backlapping the Reels
    45
Storage
46
Schematics
47
The Toro Total Coverage Guarantee
52

Toro Greensmaster 3420 TriFlex Operator's Manual (52 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 1.87 MB

Table of Contents
3
Safety
4
Setup
12
- Installing the Roll Bar
  13
- Installing the Seat
  13
- Installing the Steering Wheel
  14
- Activating and Charging the Battery
  14
- Installing the Oil Cooler (Optional)
  16
- Installing the Grass-Basket Hooks
  16
- Installing the Cutting Units
  17
- Setting the Clip-Control Feature
  17
- Adding Rear Weight
  17
- Installing the CE Guard Kit
  17
- Installing EU Decals
  17
- Reducing the Tire Pressure
  18
- Burnishing the Brakes
  18
Product Overview
18
- Controls
  18
- Infocenter Control
  20
- Specifications
  24
- Attachments/Accessories
  24
Operation
25
- Think Safety First
  25
- Checking the Engine Oil
  25
- Filling the Fuel Tank
  26
- Using Biodiesel Fuel
  27
- Checking the Cooling System
  28
- Checking the Hydraulic-Fluid Level
  28
- Checking the Reel-To-Bedknife Contact
  29
- Checking the Tire Pressure
  29
- Checking the Torque of the Wheel Nuts
  30
- Breaking in the Machine
  30
- Starting the Engine
  30
- Shutting off the Engine
  30
- Checking the Safety-Interlock System
  30
- Installing and Removing the Cutting Units
  31
- Mowing
  34
- Inspecting and Cleaning after Mowing
  35
- Driving the Machine Without Mowing
  35
- Hauling the Machine
  35
- Towing the Machine
  36
Maintenance
37
Electrical System Maintenance
41
- Servicing the Battery
  41
- Locating the Fuses
  42
Drive System Maintenance
42
Cooling System Maintenance
44
Brake Maintenance
45
- Adjusting the Brakes
  45
Belt Maintenance
45
- Adjusting the Alternator Belt
  45
Hydraulic System Maintenance
46
- Changing the Hydraulic Fluid and Filter
  46
- Checking the Hydraulic Lines and Hoses
  46
Cutting Unit Maintenance
47
- Backlapping the Reels
  47
Storage
48

Toro Greensmaster 3420 TriFlex Operator's Manual (52 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 3.37 MB

Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Maintenance and Storage
  5
- Toro Mower Safety
  6
- Sound Power Level
  7
- Sound Pressure Level
  7
- Vibration Level
  7
- Safety and Instructional Decals
  8
Setup
12
- Installing the Roll Bar
  13
- Installing the Seat
  13
- Installing the Steering Wheel
  13
- Activating and Charging the Battery
  14
- Installing the Grass-Basket Hooks
  15
- Installing the Cutting Units
  15
- Adding Rear Weight
  17
- Installing EU Decals
  18
Product Overview
18
- Controls
  18
  - Ignition Switch
    19
  - Throttle Control
    19
  - Backlap Switch
    19
- Specifications
  24
- Attachments/Accessories
  24
Operation
25
Maintenance
36
- Recommended Maintenance Schedule(S)
  36
  - Daily Maintenance Checklist
    37
- Lubrication
  38
  - Greasing the Generator Belt Tensioner
    38
- Engine Maintenance
  38
  - Servicing the Air Cleaner
    38
  - Changing the Engine Oil and Filter
    39
- Fuel System Maintenance
  40
  - Servicing the Fuel Filter/Water Separator
    40
  - Inspecting the Fuel Lines and Connections
    40
- Electrical System Maintenance
  41
  - Servicing the Battery
    41
  - Storing the Battery
    41
  - Locating the Fuses
    42
  - Jump Starting the Machine
    42
Drive System Maintenance
43
Cooling System Maintenance
44
- Cleaning the Radiator Screen
  44
Brake Maintenance
45
- Adjusting the Brakes
  45
Belt Maintenance
45
- Adjusting the Alternator Belt
  45
Hydraulic System Maintenance
46
- Changing the Hydraulic Oil and Filter
  46
- Checking the Hydraulic Lines and Hoses
  46
Cutting Unit Maintenance
47
- Backlapping the Reels
  47
Storage
48

Toro Greensmaster 3420 TriFlex Operator's Manual (48 pages)

traction unit

Brand: Toro | Category: Lawn Mower | Size: 2.54 MB

Table of Contents
3
Safety
4
Setup
11
- Installing the Roll Bar
  12
- Installing the Seat
  12
- Installing the Steering Wheel
  13
- Activating and Charging the Battery
  13
- Installing the Oil Cooler (Optional)
  14
- Installing the Grass-Basket Hooks
  15
- Installing the Cutting Units
  15
- Setting the Clip-Control Feature
  15
- Adding Rear Weight
  15
- Installing EU Decals
  15
- Reducing the Tire Pressure
  16
- Burnishing the Brakes
  16
Product Overview
16
- Controls
  16
  - Choke Lever
    17
  - Throttle Lever
    17
- Infocenter Control
  18
- Specifications
  22
- Attachments/Accessories
  22
Operation
23
- Think Safety First
  23
- Checking the Engine Oil
  23
- Filling the Fuel Tank
  23
- Checking the Hydraulic-Fluid Level
  24
- Checking the Reel-To-Bedknife Contact
  25
- Checking the Tire Pressure
  25
- Checking the Torque of the Wheel Nuts
  26
- Breaking in the Machine
  26
- Starting and Stopping the Engine
  26
- Checking the Safety-Interlock System
  26
- Checking the Leak Detector
  27
- Installing and Removing the Cutting Units
  29
- Mowing
  31
- Inspecting and Cleaning after Mowing
  33
- Driving the Machine Without Mowing
  33
- Hauling the Machine
  33
- Towing the Machine
  33
Maintenance
34
- Recommended Maintenance Schedule(S)
  34
  - Daily Maintenance Checklist
    35
- Lubrication
  36
  - Greasing the Machine
    36
- Engine Maintenance
  36
- Fuel System Maintenance
  38
  - Replacing the Fuel Filter
    38
  - Inspecting the Fuel Lines and Connections
    38
Electrical System Maintenance
38
- Servicing the Battery
  38
- Locating the Fuses
  39
Drive System Maintenance
39
Brake Maintenance
41
- Adjusting the Brakes
  41
Hydraulic System Maintenance
41
- Changing the Hydraulic Fluid and Filter
  41
- Checking the Hydraulic Lines and Hoses
  42
Cutting Unit Maintenance
42
- Backlapping the Reels
  42
Storage
43

Toro Greensmaster 3420 TriFlex Installation Instructions Manual (8 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower Accessories | Size: 2.14 MB

Toro Greensmaster 3420 TriFlex Installation Instructions Manual (8 pages)

E-Reels Harness Kit

Brand: Toro | Category: Cables and connectors | Size: 2.14 MB

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Toro Greensmaster 3420 TriFlex Manuals

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Table of Contents

This Page Is Intentionally Blank.

Chapter 1 -- Safety

Chapter 2 -- Product Records and Maintenance

Chapter 3 Gasoline Engine

Chapter 4 Diesel Engine

Chapter 5 -- Hydraulic System

Chapter 5 Hydraulic System

Chapter 6 -- Electrical System

Chapter 6 Electrical System

Chapter 7 - - Chassis

Chapter 7 Chassis

Chapter 8 Dpa Cutting Units

Chapter 9 Groomer

Chapter 10

Toro Greensmaster 3420 TriFlex Manual (334 pages)

Table of Contents

Revision History

Step 3: Swap Cutting Reel Motors between Cutting Units.

Step 3: Swap Cutting Reel Motors between Cutting Units/All of the Cutting Reel Motors Are Identical

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Toro Greensmaster 3420 TriFlex Operator's Manual (56 pages)

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Toro Greensmaster 3420 TriFlex Operator's Manual (52 pages)

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Toro Greensmaster 3420 TriFlex Operator's Manual (52 pages)

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