Preassembling The Shift Shaft - Husqvarna 701 Enduro 2017 Repair Manual

18 ENGINE
194
Check the seat of the shift drum in bearings
©
» If the shift drum is not seated correctly:
- Change the shift drum and/or the bearing.
Check bearing
@
for stiffness and wear.
» If the bearings do not move freely or are worn:
- Change the bearings.
Check needle bushing © for stiffness and wear.
» If the needle bushing does not move freely or is worn:
- Change the needle bushing.
Check shift rail
0
on a flat surface for run-out.
» If there is run-out:
- Change the shift rail.
Check the shift rail for scoring, signs of corrosion, and stiffness in the shift forks.
» If there is scoring or corrosion, or if the shift fork is stiff:
- Change the shift rail.
Check sliding plate © in contact areas
0
for wear.
» If the sliding plate is worn:
- Change the sliding plate.
Check return surface © on the sliding plate for wear.
» If deep notches are present:
- Change the sliding plate.
Check guide pin © for looseness and wear.
» If the guide pin is loose and/or worn:
- Change the sliding plate.
Preassemble the shift shaft. (BS p. 194)
Check play © between the sliding plate and the shift quadrant.
i
Shift shaft - play in sliding plate/shift
quadrant
0.40... 0.80 mm (0.0157... 0.0315 in)
©
!
If the measured value does not equal the specified value:
- Change the sliding plate.
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18.4.33 Preassembling the shift shaft
Fix the short end of the shift shaft in a vise.
Guideline
©
Use soft jaws.
©
Mount sliding plate © with the guide pin facing down and attach the guide pin to
the shift quadrant.
Mount pressure spring ©.
Push on spring guide
®
, push return spring © over the spring guide with the
offset end facing upward and lift the offset end over abutment bolt
®
Mount stop disk
®
©
O
© ©
305599-10