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INDEX
340
water pump impeller, removing
Drivetrain kit
changing .........................................
gear position sensor, installing .
left engine case, installing ....
oil filter, installing ..............................
oil pumps, installing ..........................
piston, installing.................................
primary gear, installing .....................
rotor, installing...................................
spacer, installing ...............................
starter drive, installing ......................
starter motor, installing......................
timing chain rails, installing . . .
timing chain tensioner, installing
transmission
shafts,
installing
.
valve
clearance,
adjusting
....
valve clearance, checking ....
Engine characteristic
adjusting.............................................
Engine disassembly
camshafts, removing ........................
clutch push rod, removing ....
cylinder head, removing ...................
engine,
clamping
into
the
engine
assembly
stand
...
152
engine, positioning at ignition top dead center
gear position sensor, removing ...................................
left engine case, removing ..........................................
oil filter, removing ........................................................
oil pumps, removing.....................................................
piston, removing ..........................................................
primary gear, removing................................................
rotor, removing ............................................................
starter drive, removing ................................................
thermostat, removing ..................................................
timing chain tensioner, removing ................................
timing chain, removing ................................................
Engine electronics control unit
resetting .......................................................................
Engine guard
installing.......................................................................
removing ......................................................................
Engine number ................................................................
Engine oil
adding ..........................................................................
changing ......................................................................
Engine oil level
checking.......................................................................
Engine oil pressure
checking.......................................................................
Engine sprocket
checking.......................................................................
160
222
204
221
116
204
E
212
Engine
installing..................................................................
removing ................................................................
Engine - Work on individual parts
antihopping clutch, disassembling .........................
antihopping clutch, preassembling.........................
clutch, checking .....................................................
crankshaft run-out at bearing pin, checking
cylinder head, checking .........................................
freewheel, checking ...............................................
oil pumps, checking for wear..................................
piston ring end gap, checking ...............................
piston, checking/measuring ...................................
piston/cylinder mounting clearance, determining .... 178
shift mechanism, checking
shift shaft, preassembling
timing chain tensioner, preparing for installation .... 181
valve spring retainer, checking...............................................
valve springs, checking .........................................................
valves, checking ....................................................................
Engine - work on the individual parts
autodecompressor..................................................................
axial clearance of crankshaft and balancer shaft,
measuring...............................................................................
cam lever and rocker arm, demounting.................................
cam lever and rocker arm, installing .....................................
camshaft bearing and balancer shaft bearing, changing 183
clutch cover
connecting rod, conrod bearing, and crank pin, changing 172
countershaft, assembling .......................................
countershaft, disassembling ..................................
crankshaft bearing inner race, installing . .
crankshaft bearing inner race, removing . .
cylinder - Nikasil® coating ....................................
cylinder, checking/measuring ................................
drive wheel of the balancer shaft, installing
drive wheel of the balancer shaft, removing
engine case section, left ........................................
engine case section, right ......................................
freewheel, installing ...............................................
freewheel, removing................................................
main shaft, assembling...........................................
main shaft, disassembling......................................
starter drive, checking ...........................................
timing assembly, checking .....................................
transmission, checking............................................
valves, installing .....................................................
valves, removing ....................................................
Engine assembly
alternator cover, installing.......................................
camshafts, installing................................................
crankshaft and balancer shaft, installing . .
cylinder head, installing .........................................
engine, setting to top dead center .........................
207
148
211
144
222
206
224
190
210
192
217
191
202
174
219
188
218
201
178
178
126
177
157
193
153
194
158
188
156
188
154
187
167
155
179
166
159
175
164
182
160
189
164
155
171
156
161
199
196
256
175
172
43
176
43
176
9
174
172
170
243
168
240
201
201
238
198
195
239
200
182
112
196
189
F
187
Figures ...............................
Filler cap
closing ..........................
opening ........................
Foot brake lever
basic position, adjusting
8
223
82
216
82
203
215
134
212
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