Assembling The Countershaft - Husqvarna 701 Enduro 2017 Repair Manual

18 ENGINE
199
Position lock ring
©
on special tool and push down with sleeve ©.
S The lock ring engages in the groove of the transmission shaft.
Attach stop disk © and needle bearing ©.
Push on sixth-gear idler gear
©
with the shift dogs facing downward.
Push on second-gear fixed gear
<E>
with the collar facing downward and attach stop disk ©.
Finally, check all gear wheels for smooth operation.
18-4,38 Assembling the countershaft
Info
Use new lock rings with every repair.
I
Preparatory work
- Lubricate all parts carefully before assembling.
- Check the transmission. (IS p. 196)
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Main work
- Secure the countershaft in the bench vise with the toothed end facing downward.
Guideline
Use soft jaws.
Mount needle bearing Q and second-gear idler gear
©
onto the countershaft with the protruding collar facing downward.
Mount stop disk
©
Position special tool
©
on the transmission shaft.
Mounting tool for lock ring (76629032000) (il p. 328)
Position lock ring © on special tool
©
and push down with sleeve ©.
S The lock ring engages in the groove of the transmission shaft.
Mount sixth-gear sliding gear
©
with the shift groove facing upward.
Position special tool
©
on the transmission shaft.
Mounting tool for lock ring (76629032000) (SI p. 328)