ABB IRC5 Product Manual page 6

Table of contents
2.5.18 Connecting a Limit switch override push button ............................................
2.6 Drive system ....................................................................................................
2.6.1 Drive functions, general ............................................................................
2.6.2 Configuration of the drive system ...............................................................
2.7 Memory functions ..............................................................................................
2.7.1 Memory functions ....................................................................................
2.7.2 Connecting a USB memory .......................................................................
2.8 I/O system .......................................................................................................
2.8.1 Definition of fieldbuses, IRC5 ....................................................................
2.8.2 Local I/O devices .....................................................................................
2.8.3 DeviceNet I/O units ..................................................................................
2.9 Installation of add-ons ........................................................................................
2.9.1 Installation of external operator's panel, IRC5 ...............................................
2.9.2 Installation of external enabling device ........................................................
2.9.3 Installation of Local I/O devices .................................................................
2.9.4 Installation of DeviceNet I/O, Gateways and encoder interface units, IRC5 .........
2.9.5 Installation of cooling fan harness axis 1 and 2 .............................................
2.9.6 Installation of the option Hot plug ...............................................................
2.9.7 Installing the EPS board DSQC 646 for Electronic Position Switches ................
2.9.8 Installing the SafeMove board DSQC 647 ....................................................
2.9.9 Installing the Safety module DSQC1015 for SafeMove ....................................
2.9.10 Installation of DispensePac support ............................................................
2.9.11 Installation of additional drive units .............................................................
2.9.12 Installation of additional Drive Module .........................................................
2.9.13 Process module ......................................................................................
2.9.14 Installation of drive system fans with temperature sensors ..............................
2.10 Testing ............................................................................................................
3 Maintenance
3.1 Maintenance schedule, controller IRC5 .................................................................
3.2 Inspection activities ...........................................................................................
3.2.1 Inspection of the controller ........................................................................
3.3 Changing/replacing activities ...............................................................................
3.3.1 Replacement of moist dust filter .................................................................
3.4 Cleaning activities .............................................................................................
3.4.1 Cleaning of the controller cabinet ...............................................................
3.4.2 Cleaning moist dust filter ..........................................................................
3.4.3 Cleaning the FlexPendant .........................................................................
3.5 Function tests ...................................................................................................
3.5.1 Function test of earth fault breaker F4 .........................................................
3.5.2 Function test of emergency stop ................................................................
3.5.3 Function test of mode switch .....................................................................
3.5.4 Function test of three-position enabling device .............................................
3.5.5 Function test of motor contactors K42 and K43 ............................................
3.5.6 Function test of brake contactor K44 ..........................................................
3.5.7 Function test of auto stop ........................................................................
3.5.8 Function test of general stop ....................................................................
3.5.9 Function test of superior stop ...................................................................
3.5.10 Function test of limit switch .......................................................................
3.5.11 Function test of automatic fuse F1 ..............................................................
3.5.12 Function test of reduced speed control ........................................................
4 Repair
4.1 Overview .........................................................................................................
4.2 Replacement of panel board ................................................................................
4.3 Replacement of Flange disconnect .......................................................................
4.4 Replacement of I/O units and Gateways ................................................................
4.5 Replacement of backup energy bank ....................................................................
4.6 Replacement of heat exchange unit and fan ...........................................................
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Product manual - IRC5
3HAC047136-001 Revision: M